Case Study

Category Manufacturing

Optimizing Tile Manufacturing Operations with Odoo ERP

Client Overview

A large-scale tile manufacturer faced inefficiencies in production planning, inventory tracking, and order fulfillment due to disconnected systems and manual processes. Broadsy implemented a fully integrated Odoo ERP solution to streamline manufacturing workflows, enhance quality control, and improve overall operational visibility.

Challenges

  • Complex Production Processes - Multiple stages like mixing, pressing, glazing, and firing were not synchronized.
  • Inventory Inefficiencies - Difficulty in tracking raw materials, work-in-progress (WIP), and finished tiles.
  • Frequent Production Delays - Lack of proper planning led to machine downtime and missed deadlines.
  • Quality Control Issues - Inconsistent product quality due to limited monitoring during production stages.
  • Disconnected Sales & Manufacturing - Poor coordination between demand and production caused overproduction or shortages.

Broadsy’s Odoo ERP Solution

Broadsy delivered a customized Odoo ERP system tailored for tile manufacturing operations:

  1. 1. Advanced Manufacturing Management
    • Streamlined production processes with automated work orders and BoM tracking.
  2. 2. Real-Time Inventory & WIP Tracking
    • Full visibility into raw materials, semi-finished goods, and finished products.
  3. 3. Production Planning & Scheduling
    • Optimized machine utilization and reduced downtime.
  4. 4. Integrated Quality Control System
    • Quality checks at each stage ensuring consistency in tile output.
  5. 5. Sales & Demand Forecasting Integration
    • Better alignment between customer demand and production planning.
  6. 6. Comprehensive Dashboards & Reporting
    • Real-time insights into production efficiency, inventory levels, and sales.

Results & Impact

  • 40% Increase in Production Efficiency - Optimized workflows and reduced manual intervention.
  • Significant Reduction in Downtime - Improved planning led to better machine utilization.
  • Enhanced Product Quality - Consistent quality checks reduced defects and rework.
  • Accurate Inventory Management - Real-time tracking minimized stock discrepancies.
  • Improved Order Fulfillment Rate - Faster and more reliable delivery timelines.

Conclusion

With Broadsy’s Odoo ERP implementation, the tile manufacturer successfully transformed its operations into a connected, efficient, and scalable system. The integration of production, inventory, and sales enabled better control, improved quality, and accelerated growth in a competitive market.